On recent operator training we identified a serious hazard: pallet racking beams installed without locking pins.
The photos below show beams resting unsecured. This kind of hazard isn’t always visible at a glance — but in a busy warehouse, it poses a high risk of failure.
One knock from a truck or pallet and that level could drop, bringing tonnes of stock down with it.
One impact from a forklift or pallet, and the consequences can include:
✔ Collapsed racking ✔ Damaged stock and equipment ✔ Serious injury or death ✔ Operational downtime ✔ Regulatory action and reputation damage
All from a missing pin.
Robust warehouse operations manage hazards before they escalate into risk. That means:
– Weekly in-house inspections by trained personnel. – Annual expert inspections by SARI inspectors. – Operators trained to recognise faults — not just operate MHE. – Clear processes for defect reporting and urgent remedial action.
At Axisafety, we don’t just deliver assessments. We embed real-world hazard recognition into every training session — because safety can’t be achieved by ticking boxes in paperwork alone.
Your racking system is mission-critical. If it’s not secure, nothing in the warehouse is.